Services

WEARTECH Services

Equipment lining turnkey — from audit to installation

We find the wear zones, select the material, design, manufacture and install the protection. Your equipment runs longer without stoppages and unplanned repairs.

01
Wear-zone auditSite visit, measurements, load assessment
02
Design and selectionDrawings and material for the load and budget
03
Installation across KazakhstanInstallation and supervised installation on site
Full cycle

Wear-resistant protection services

We take on the whole task — from surveying the unit to handover and support. We don't sell 'material off the shelf', we solve the wear problem.

Audit and wear zones

We survey the equipment, identify wear mechanisms and zones, and measure units on site.

Material selection

We choose the optimal technology: bimetal, ceramics, basalt, polyurethane, compounds — for the load and budget.

Design and drawings

We develop working drawings and design documentation for the specific unit and operating conditions.

Manufacturing

We produce bimetal, ceramic and basalt elements, including to the customer's drawings.

Lining installation

We install bimetal, ceramic and basalt lining at the customer's site.

Repair and restoration

We restore worn units: pumps, hydrocyclones, mills, gas ducts, pipelines.

How we work

Five steps to a protected unit

Request and brief

We discuss the equipment, operating conditions and the nature of wear. We give a preliminary assessment.

On-site audit

We come out, identify the wear zones and take measurements. We record the loads: abrasion, impact, hydro-abrasion, chemistry.

Solution and drawings

We select the material and technology, prepare drawings, a specification and a commercial offer.

Manufacturing and installation

We produce the items and install the lining on site. If needed — supervised installation by your own personnel.

Handover and support

We hand over the unit, give operating recommendations and support you at subsequent maintenance.

What we line

Units and equipment

We work with the key units of the mining, cement, metallurgical and power industries.

— Pumps and impellers — Hydrocyclones — Ball mills — Conveyors and drums — Crushers — Gas ducts — Pipelines and slurry lines — Hoppers, chutes, gravity flows
Questions

Frequently asked questions about services

How does the work begin?

With an audit. Our engineer surveys the equipment, identifies the wear zones and mechanisms and takes measurements. Based on the results we select the material and technology, not the other way around.

Do you travel to sites across Kazakhstan?

Yes, we carry out the audit and installation at the customer's site across the whole of Kazakhstan. For remote sites, supervised installation by your own personnel under our control is possible.

Do you prepare the design and drawings?

Yes. We develop working drawings and design documentation for the specific unit, including the material specification and the installation layout.

Can a worn unit be repaired rather than replaced?

Often yes. We restore the lining and working surfaces of pumps, hydrocyclones, mills, gas ducts and pipelines — this is cheaper than replacing the equipment.

What is supervised installation?

It is technical supervision of the installation: the work is done by your personnel while our specialist directs and controls the technology. It saves budget on remote sites.

Equipment audit

Is your equipment wearing out fast?