Chemically resistant compound

Weartech

Chemical wear-resistant compound ChemPROTECT

Often in the field of equipment protection against wear, seemingly insoluble problems arise. The chemically resistant compound ChemPROTECT by Weartech (based on practical experience) is guaranteed to last at least 180 days in environments where special 10 mm thick stainless steel would last no more than 7 days. The ChemPROTECT chemical-resistant compound is resistant to all acids and compounds with an acidic hydrolysis reaction, as well as to all organic compounds, except those with an alkaline hydrolysis reaction.

Material
Adhesives and compounds
Max. service temperature
900 °C
Service life
At least 180 days where 10 mm stainless steel lasts up to 7 days

Made to order Price on request

Industrial adhesives

Specifications

General
Material Adhesives and compounds
Purpose Chemical protection, Laying wear-resistant linings
Protects against Chemical attack, Abrasion, High temperature
Service life At least 180 days where 10 mm stainless steel lasts up to 7 days
Physical and mechanical properties
Max. service temperature, °C 900
Density, g/cm³ 1,85
Compressive strength, MPa 10
Flexural strength, MPa Below 5
Modulus of elasticity, MPa 8 000
Adhesion to ceramic tiles, MPa 0.2
Abrasion loss, DIN 52108, mm 0,40
Thermal conductivity, W/(m·K) 1,2
Thermal expansion coefficient 12×10⁻⁵ K⁻¹
Linear shrinkage, % 1
Water absorption, % 10
Chemical resistance
Chemical resistance All acids and compounds with acidic hydrolysis; organic compounds except products with alkaline hydrolysis
Application and installation
Versions Adhesive mix with grain size up to 1 mm, or a stand-alone hard coating

Description

Often in the field of equipment protection against wear, seemingly insoluble problems arise.

Let's model a "nightmare" operational scenario: incredible chemical load ("aqua regia" concentrated nitric + hydrochloric acid), thermal shocks (rapid temperature decrease or increase), intense wear (flow speed 10-25 m/s), peak short-term temperatures up to 1000 ˚C, and 100% humidity.

In these conditions, special 10 mm thick stainless steel would completely wear out in 7 days.

The chemically resistant compound ChemPROTECT by Weartech (based on practical experience) is guaranteed to last at least 180 days.

The ChemPROTECT chemical-resistant compound can be manufactured in several modifications:

- As an adhesive chemically resistant mixture with a granulometric composition up to 1 mm.
- As a standalone chemically resistant coating with high hardness.

Physical Characteristics of ChemPROTECT Compound

Density 1.85 g/cm³
Compressive strength 10 MPa
Bending strength <5 MPa
Abrasion resistance, DIN 52108 0.4 mm
Thermal conductivity coefficient 1.2 W/m·K
Thermal expansion coefficient 12×10⁻⁵ K⁻¹
Modulus of elasticity 8000 MPa
Adhesion to ceramic tiles 0.2 MPa
Linear shrinkage 1.0 %
Water absorption 10 %
Temperature application limit 900 °C

Chemical Resistance of ChemPROTECT Compound

The ChemPROTECT chemical-resistant compound is resistant to all acids and compounds with an acidic hydrolysis reaction, as well as to all organic compounds, except those with an alkaline hydrolysis reaction.

Frequently asked questions

A chemical- and wear-resistant Weartech compound for protecting equipment against chemical attack, abrasive wear and high temperature.

All acids and compounds with an acidic hydrolysis reaction, and all organic compounds except products with an alkaline hydrolysis reaction.

Based on Weartech's practical experience, at least 180 days where special 10 mm stainless steel wears out in 7 days: under aqua regia, thermal shocks, flow velocity of 10–25 m/s, short peaks up to 1000 °C and 100 % humidity.

As a chemical-resistant adhesive mix with grain size up to 1 mm, or as a stand-alone chemical-resistant coating with high hardness.

The application temperature limit is 900 °C. The compound density is 1.85 g/cm³, abrasion per DIN 52108 is 0.4 mm.